4 assembly steps for LED work lights of Bliauto Brand Manufacturers

2025-08-15 18:25:54
Bliauto Brand Manufacturers LED work lights - 4 assembly steps for Brand LED work lights. Manufacturing LED work lights demo showing assembly, quality checks and testing by Bliauto.

1. Main Components of an LED Work Light

Before starting assembly, it’s important to understand the function of each part, which will help you better grasp the assembly process:

Housing

  • Usually made of aluminum alloy or die-cast aluminum, providing excellent heat dissipation and corrosion resistance.

  • Often features heat sink fins on the exterior to reduce the operating temperature of the LEDs.

LED Chip Module

  • The LED chip is the core light source, with common brands including CREE and OSRAM.

  • The module is mounted on a heat dissipation baseplate and connected to the driver circuit.

Driver

  • Converts the vehicle’s or equipment’s DC/AC power into a stable current required by the LED.

  • Equipped with overcurrent, overvoltage, and overheat protection.

Lens / Reflector

  • Determines the beam pattern (spot or flood) and the illumination distance.

  • Commonly made of PC or tempered glass, often with scratch-resistant and UV-protective coatings.

Sealing Gasket

  • Ensures the lamp body meets IP65–IP68 protection ratings for waterproofing and dust resistance.

Mounting Bracket

  • Made of stainless steel or coated steel, with adjustable angles to fit different installation positions.

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